Subject: Some facts on Water based inks and emulsions

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Posted on 3/20/08 at 12:38 PM  
  A few facts about water based inks and emulsion
1)Water-based Ink Systems
Water-based inks are defined as those that utilize water as the main solvent. That does
not mean, however that water is the only solvent. It is significant to note that many
water base inks contain “co-solvents” which may even be petroleum based solvents.
The reason these co-solvents are used varies, but one of the key reasons is to
decrease the time and heat necessary to cure the ink film on the fabric.

2)Water-based ink is also much more aggressive than plastisol towards the emulsion that
is used to create the screen stencil. Emulsion manufacturers all make “water-resistant”
emulsions that must be used for water-based printing. If standard emulsion is used, the
water-based ink will destroy the stencil by melting the emulsion is as little as a few
minutes. Even when the proper emulsion is used, screen life tends to be much less
with water-based printing than it is for plastisol printing.

3)Water-based Ink Cleanup
There is a common misconception that because water can be used for cleaning
screens, squeegees and tools, that the waste water can just be discharged in the
sewer. However, the water-based ink is not just water. There are pigments, binders,
thickeners, and sometimes, even co-solvents in the ink residue. Screen cleaning
systems that can at least capture the solids are still recommended.
In addition, water-based that has not been catalyzed can be returned to its container for
reuse. If the ink has been catalyzed, it should be considered hazardous waste unless it
can be dried out (all water and solvent removed) before discarding. If it cannot be dried,
it should be disposed of as hazardous waste.

 

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