Subject: Re: HIX TT180

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Posted on 3/13/06 at 07:38 PM  
  HIX Quality!
The TT-180 table top exposure unit allows you to get from the art room to the printing press quickly, easily, and affordably. The fluorescent UV light source is perfect for athletic shops and entry level shop startups. The table top's simple design allows you to expose quality screens economically.

Easy To Use!!
Just switch on the power and vacuum switches and the table top exposure unit is exposing screens quickly and easily. The table top features a vacuum hold-down for precise screen exposures every time. The HIX table top unit utilizes high output fluorescent UV lights for quick exposures.
Model TT-180

Features:
Table top design measures 40"W x 31"D x 8"H
Maximum exposure area: 25"x31"
6 - 30 watt high output fluorescent UV lights
Auto-reset analog timer, cycle start switch, vacuum power switch, and main power switch
Durable deep draw rubber blanket
TT-180: 120V, 5A, 60Hz
Vacuum pump: 115V, 3A, 60Hz


Hi Tula,

This type of system has its disadvantages. It is a multi point light source, and because of this you will not be able to get very highly detailed images. A single point light source with a higher-powered metal halide lamp is the way to go. The florescent bulbs don’t have the proper wavelengths to cure the emulsion in a fast or complete way if you are using a dual cure emulsion. You need a pure photopolymer or, SBQ emulsion that dose not need the higher powered light sources to cure. With the multi point light source you get excessive under cutting of the stencil. If you are using white colour mesh, this problem will be compounded. The white mesh will speed exposure times, but will cause under cutting also. This might be the reason that you cannot get the detail to wash out of the fully cured emulsion. The light scatter is too great.
If your images that you want to print are not too detailed, then don’t worry ABOUT WHAT DID NOT WASH OUT OF YOUR EXPOSURE CACULATOR!!
Just worry about getting a fully cured stencil.

This is the info on your emulsion. Follow the link
www.wmplasticsinc.com/PDF/Emulsion/murak/MURAKAMI_photo_cure_blu.pdf

Follow this checklist.


1- what mesh count and mesh colour are you using... white is good for fast exposure times, dyed is good for detail.

2- does your emulsion match the spectral output of your light source.
(300 to 400 nanometers for SBQ)
(365 to 420 nanometers for dual cure)

3- what kind of coating trough to you have.
What coating techniques are you using?

4- do you have good vacuum pressure before
Turning the light on.

5- what do you have to wash out the images with. A pressure washer with at least 500 PSI is recommended @ a 10 to 12 inch distance to get good wash out.


Just some things to think about.

I hope this helps

I would start off with a 20 min exposure, on a 155, micron white mesh, coated 2+2, with a round edge coater. And see where you need to go from there with the calculator.


good luck.
 
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